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Forest Products Laboratory

Bioeconomy

We all know the compelling reasons that the United States needs to reduce its dependence on fossil fuels. Historically, the greatest increases in energy demand have been for transportation fuels, and known fossil fuel reserves are declining.

Byproducts of fossil fuel combustion are steadily increasing the concentration of carbon dioxide and other greenhouse gases in the atmosphere. Computer models predict that changes in atmospheric composition will increase global temperatures and continue to cause profound changes in weather patterns.

Along with these concerns, exciting new opportunities are emerging for meeting global energy needs and simultaneously creating high-value bio-based products. The agricultural sector has already made significant progress in developing bio-based fuels and chemicals, and ethanol is a fast-growing business throughout the Midwest. The dominant feedstock for ethanol transportation fuel presently is fermentable sugars derived from agricultural crops such as corn, rice, and sugarcane. An alternative to producing ethanol from food crops is to use the stalks and other non-food portions of agricultural crops as well as trees, grasses, and other herbaceous plants.

Trees are one of the best potential sources of biological fuel and chemicals:

  • they grow in marginal soils that will not support agriculture; 
  • do not require fertilizer, herbicides, or pesticides; and
  • accumulate biomass density for several years before incurring harvest costs.

Although a more challenging process than creating biofuel from agricultural matter, converting wood resources into liquid fuels and chemical feedstock is becoming more cost competitive, thanks in part to researchers at the Forest Products Laboratory, who are continually developing technologies to reduce the net cost of renewable bio-fuel.

For decades, researching opportunities to improve the economics of producing transportation fuel and chemicals from biomass has been part of the Forest Products Laboratory program of work. Biorefinery technology uses chemical, biochemical, and thermal methods for producing chemicals and liquid fuels from biomass. Wood is hydrolyzed into sugars, with those sugars subsequently fermented to ethanol or other fermentation products. Thermochemical conversion methods involve heating biomass under controlled conditions. Fermentation research recently progressed exponentially when an Forest Products Laboratory scientist successfully modified yeast DNA to increase the amount of ethanol produced when the yeast metabolizes certain components of wood.

At the same time that our need for alternative fuels becomes more pressing, large areas of forest lands are littered with an unnatural accumulation of stunted, overcrowded trees and woody debris. Decades of fire suppression have disrupted the natural fire cycle of United States forests. Fires on these overstocked stands are more intense and harder to control than forest fires in previous decades, and they often result in catastrophic crown fires that kill large areas of forestlands.

An estimated 8.4 billion dry tons of material needs to be removed from the national forests to reduce the risk of fire hazard, insect infestation, and disease. This vast source of biomass is available for production of wood products, chemicals, and energy; yet harvesting this material is expensive. Therefore, to reduce the costs of forest management, we need to find profitable uses for the removed biomass.

National Concern

As national concerns about our forests and international concerns over global warming and greenhouse-gas generation rise, governmental support for biological fuels is likely to increase. 

For example, the 2008 Farm Bill

  • provides loan guarantees for the development, construction, and retrofitting of commercial-scale biorefineries and grants to help pay for the development and construction costs of demonstration-scale biorefineries; 
  • it provides $75 million in FY 2009 and $245 million in FY 2010 for commercial-scale biorefinery loan guarantees and 
  • authorizes funding of $150 million per year starting in FY 2009 and continuing through FY 2012 for both demonstration- and commercial-scale biorefineries. 

Also, in 2008, the U.S. Department of Agriculture awarded $4.1 million in grants to help small businesses and community groups find more innovative uses of woody biomass from national forests. The grants, which are being administered by Forest Products Laboratory, help create markets for new products and renewable energy from forest biomass.

Building on a long history of handling and treating wood and our ability to develop strong multidisciplinary teams, Forest Products Laboratory experts in wood structure, wood chemistry, microbiology, enzyme technology, chemical engineering, and economics are working together toward processes that promote the use of sustainable, bio-based, environmentally neutral technologies to meet global demands for building and materials end uses, chemicals, and energy. With such ongoing capabilities and the addition of highly developed microbiology and chemistry laboratories in our new Centennial Research Facility, Forest Products Laboratory can continue to be a leader in developing profitable biorefineries.

We need to further research using lignocellulose (materials such as flakes, particles, and fiber) as a raw material for transportation fuel and chemicals.

The Forest Products Laboratory is poised to help the Nation in several developments:

  • Pretreatments that make more cellulose available for enzymatic saccharification or to derive value from lignin
  • Value from resistant (recalcitrant) cellulose
  • Co-production of specialty chemicals with greater value than ethanol and paper pulp
  • Improved gasification with less char and a higher energy yield
  • Transportation fuels and higher value chemicals from producer gas
  • Ways to integrate ethanol production with pulping and composite products
  • Enzyme modeling, life cycle assessment, and biomass case development
  • Greenhouse gas modeling

In conclusion, Forest Products Laboratory's work in biorefining will:

  • Promote sustainable development
  • Move toward energy independence
  • Mitigate climate change
  • Support local economies, and
  • Promote sustainability of natural resource production and use.
Last updated October 24, 2023